Matt Estlea's Dovetail box

Published on 9 September 2022 12:00 AM
This post thumbnail

Design

This is the first "for no reason" project I've done for a very long time. I simply wanted to try to make something smaller and using only hand tools. Thankfully Matt Estlea has amazing tutorial videos, which really made me understand what I've been doing for the past 5 years

Creation

This is entirely made from a section pf lowgrade C24 construction lumber which had a clean looking grain (i.e. no knots and the grain was surprisingly straight), the only time I used the table saw was to get the initial cut list.

The Start (handsaw for show)
Initial timber, handsaw and dinosaurs
No more power tools from here
The lumber cut to size and some dinosaurs straddling it

From then, there was cross cutting, shooting boards, precision, cutting out the dove tails, precision and even more precision for marking.

Shooting the board
Using a plane to shoot the sides to get a perfect edge
Cutting the tails
Dinosaur inspecting the tails
The Pieces
The sides laid flat
The Box
Dry fit of the box to make sure everything fits

Now the sides are complete, it's time to start the strangly thearoputic and frustrating part, making the lid. Involving using three boards, selecting what grain looks nice and also what is structurally stable. Then flattening the bottom using a handplane, taking off any high spots so that it doesn't rock a flat surface. Once the top is no longer rocking, we do almost the same process again, but this time to get it to the correct thickeness, but rather than checking for rocking, using the side of the plane to verify there's no hills or valleys in it. I was pretty much ankle deep in shavings during this process.

Once happy the top was flat and didn't rock, I planed a rabbete in the underside of the lid so that it didn't rock.

Cutting the top
 dovetailed piece with the lid upside down

Finally a plinth, and plywood base attached, a finger hole filed in and the piece is ready for finishing

Complete
Using a plane to shoot the sides to get a perfect edge

Lessons Learned

This entire project was a learning process and following Matt Estlea's tutorials gave me such a better understanding of the skills I had aquired. There is also a very excellent part near the end of the student series, where Rob doesn't want to sand anymore...

Matt Estlea telling Rob to get on with it

which is essentially (not a direct quote)

"You've spent many many hours getting here, don't skimp on the finishing part... you knob"

Materials

WoodC24 Construction Pine
FinishOsmo Hardväxolja